Keyway Shear in CATIA

Hello 

I am trying to render a shear stress on a key placed in a shaft subjected to a torque. I know the value to obtain after calculation which is +- 50MPa. I use the Generative Structural Analysis workbench. 

I can't properly simulate the situation, I use a rigid part that supports the middle of my key and I apply the force to the handle at the appropriate distance, at the level of the supports I tried with embedded, roller support, blocking degrees of freedom... in vain. 

Opposite, the diagram as well as a screenshot of what I tried. 

Thank you in advance.

Hello, for a keyway shear, why use a simulation when you can very simply do the calculation?

https://www.google.fr/search?q=cisaillement+clavette&oq=cisaillement+clavette&aqs=chrome..69i57j69i60j0l2.7850j0j4&client=ms-android-om-lge&sourceid=chrome-mobile&espv=1&ie=UTF-8

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yes why make it simple when you can make it complicated ;-)

see this link which is the solution of the problem

http://jean.lamaison.perso.neuf.fr/clavette.php

Good night

@+ ;-))

Hello again, 

I agree with you, I had already done the calculations, the goal here would be to verify the calculations made by simulating the system on software. This is part of one of my mechanics courses;) 

 

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Hello

I imagine 2 potential causes for this:

- the rigid element which not only transmits the effort but is also non-deformable. It can therefore disturb the deformations of the key by immoboiling certain faces between them.

- If you have directly blocked the lower part of the key, the axis of rotation will be located in the thickness of the key and not 25 mm further as in your diagram. So you are in a moment calculation and not a shear calculation on the key.

Have you tried by locking one side of the key on the height of contact with the shaft (+ the base of the key) and directly applying the force equivalent to the torque (2250 daN) on the opposite half-face?

Here are some tutorials on the subject (shear = shear):

http://www.webpages.uidaho.edu/mindworks/CATIA/Resources/Advanced_Tutorials/FEA/Bending_Torsion_Tension_Shear_Tutorial.pdf

https://www.youtube.com/watch?v=9glRJyWWXZw

https://www.youtube.com/watch?v=JaR76B13UgE

 

First of all, a big thank you for your answers, I worked on my case again, I applied a distributed force 22500N (shear force) on a flexible virtual part on the shear side, I wonder if this is correct or if there is another more judicious alternative?

In any case, I'm starting to get something that looks like what I had in mind visually. 

Here are two screenshots

 

I think the shear would occur more on the part in contact with the face or even a line than on the whole surface!

On SolidWorks, it's the "separation line" tool, on Catia, with the split or trim function, I think you can separate a surface into 2:

https://espace.cern.ch/cad-service/faq/Surface%20Design/Split%20and%20trim.aspx

https://www.youtube.com/watch?v=nFvQMT9pMX0

 

Hello

In this kind of calculation you have to think practical^^

The key is recessed on the axle but it has a play on the arm

So you have to create a pocket of 0.001mm on this area and apply the force distributed to this place and only there.

To pose the problem in a practical way

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