Tube thickness cutouts should be perpendicular to the thickness like a sheet metal cut. The laser beam goes towards the center of the tube. The laser head rotates around the axis of the tube to make the cuts.
There is always the solution of a filing / finishing beveling for the case of glued or interlocking joints, but as you say, for welded parts a space is preferable.
Forget my solution, it does not correspond to the laser cutting in the center as you want it which in fact and always perpendicular to the tangency point.
On the other hand , is it your drawing that will be used to control the Laser tube because you have defects on the surface after laser cutting on your model?
I hope I have understood the question well and not created redundancy with respect to the answers already given.
For my part, I suggest going through thickened surfaces:
Step 1: Create the (outer) surfaces by scanning
Step 2: Restrict the surface area of the tube that will be cut
Step 3: thicken the outer surfaces to obtain the tubes
I attach my 2019 version of my coin in PJ.
Disadvantages:
The thicken function sometimes fails for reasons I don't know (in my piece, if I want to make a wolf's geule on each side, I have to cut my tube into two halves first);
The tubes created are not foldable , unlike sheet metal solutions such as those offered by ac cobra 427. That said, we can get around this by creating the first surfaces not by scanning but by copying the outer surfaces of a fold-out tube by the offset surface function (using an offset of 0).
Advantage:
It allows you to create the play between pieces suggested by gt22 by using offset surfaces before making the surface restriction. Because in some cases, the laser-cut tubes really don't fit together.
As AC COBRA 427 said, the laser nozzle is always perpendicular to the surface of the tube and focused on the center of the tube. Hence the complexity of the surface area generated ...
It's super interesting to discover all your solutions. The winding is awesome Gauthik!
But it must be complicated to draw the shape corresponding to the connection on a tube bend, right?
For the thickened surfaces, mgauroy, I reworked your file. You have to take the inner surface and then thicken. It also works very well. I haven't tried on a link on an elbow yet. But the solution is also interesting.
Sorry, big bug this morning, I had typed a novel to thank everyone and take stock of the answers and once published, there was only the first sentence and my message got through and validated as a better answer!! ... Nothing understood and in no way do I think my post is finalized. There are plenty of good answers in there and you just have to test everything. I hope it's as interesting for you as it is for me. A BIG thank you to all in any case
1) obtain the inner or outer curve (with 'projected curve' for example or intersections of surfaces). here I did it on the inside
2) Split the surface to be cut with the "sewn surface" tool and the previous curve (the inside of the tube)
3) "Thickening material removal" from the stitched surface to be removed. For safety, make it bidirectional and take more than 2x the thickness of the part; The advantage of this function is that it removes the material normally from the surface
The image of the modified part for those who do not have SW2020 (in green the intersection curve of the surfaces obtained thanks to the dividing line)
Nb: on the part obtained, the heel is heeled on the lower part. No simple solution in my opinion to avoid this geometric problem. The curve obtained in the first step should be modified to shift it slightly in order to avoid this interference.
Removing interference is not that complicated: redo the same work but on the outer surface that is interfering.
see the final PC
After checking, there are still micro interferences. If you want to be 100% interference-free, the best thing to do is probably to make a slight offset of a few tenths on the limit surface. (surface-sweep1) before removing material.
Small technical detail: As the cut is at the end of the curve, there will inevitably be deviations in real life. If you want to be sure of the geometry you would have to cut on a straight part (less beautiful on the other hand ..)