Mortise Posts on Round Tube

Hi all

I've been stuck for a while on a function that I use very often in sheet metal: tenons/mortises.

In this case I have a large tubular structure to make, round tube Ø48.3. I know that some lasertubes cut the tenons and mortises in order to simplify the mounting between the tubes, which is exactly what I want to do.

But it seems (or I didn't understand :exploding_head:everything) that SW doesn't know how to make mortise tenons between two round tubes!

image

Small illustration, I want to make two tenons on the vertical tube and therefore two mortises on the horizontal tube at the level of the arrows.

If anyone has a tip...

1 Like

Solidworks does not know how to do tubular structures.
In general, you can draw what you want (export in step) and the laser technician makes the mortise posts himself with his adapted software.

2 Likes

Thank you @sbadenis , that's what I thought...

So I will certainly change creamery, last time for square tubes my subcontractor did not want to make them. I had to do them myself but this was easy...

I'm not closing right away, you never know... maybe someone will have a tip... :crossed_fingers:

1 Like

Hello

Which version are you under and what function did you use to create your structure?

2 Likes

Hello @ac_cobra_427 ,

I'm in 2023 SP5 version.
The entire structure was made of welded constructions based on a 3D sketch.

1 Like

Hello
The mortise tenon function of SW is a function of the sheet metal module.
The trick may be to roll sheet metal instead of using the welded construction tube, or to make a tool with the cutouts compatible with your different tube diameters.
I don't have time to try this afternoon but it may be a path to explore.

After seeing the video below shared by soring and testing with SW22SP5, it works without problem with square/rect tubes, thanks.

1 Like

Oh m... It's a shame to have used the welded construction function, otherwise it will be simpler but here I think it's also possible but more complicated

Can you share your welded construction part?

The sharing will be complicated...
The whole thing is rather heavy and on top of that there is a confidentiality clause...
But if necessary I can redraw another structure on the same principle that will have nothing to do with this one. If a trick can work, I'm all for it!
Maybe I'll have some time tomorrow morning.

1 Like

Hello
I don't know what it's worth but try anyway

6 Likes

Hello

Thank you @soring for this video, I find that the stud on the miter cut can be very useful in the workshop, I hadn't thought about it.

I am attaching a simplified but similar structure.
Let's test. SLDPRT (218.2 KB)

Thank you in advance for your help.

Hello
The mortise and tenon function is applied in "sheet metal" as my colleagues indicate!
After that, everything is achievable but longer!!

See the library functions, a bit cumbersome to set up but practical and quick afterwards. Stepping back to jump better :wink:

1 Like

Hi all

A little late on this action but it's quite doable on solidworks... but not in a conventional way, we would say...

The round lasertube, I make it with surface
The idea is to generate the inner shape of the tube and then thicken outwards after having previously cut the empty parts.
The thickness will be done in a normal way at the cylinder, generating the shapes of each impression in a normal way as well

It seems cumbersome but each " surface-restricter " of the treemanager has no link with the other functions, so easy to delete, modify, without impacting the rest

Here is an example (2024 version)
AFF7420-02-01_Barre 04.SLDPRT (154.9 KB)

In the case of a " simple " perpendicular mechanically welded node,
We can also start with our mechanically welded and add a set surface to the joint, then use this surface to remove the material

See the model opposite:
Item22.SLDPRT (135.7 KB)

Hoping it opens doors :vulcan_salute:

1 Like

Hello Eric,

Thank you for your tip.
It's true that we don't usually think about using surface functions.
I'll keep that aside... You never know, it can be useful.

In fact, I also sourced another subcontractor for laser-tubes who can do the mortises/tenons for me on demand and it doesn't matter what shape the tubes are!
So depending on the needs, I have 2-3 different subcontractors work...

Good night.

2 Likes