The Lip/Rebate function doesn't work and I don't see how to easily remove or add material to make this fitting of the hatch with the case. If you have any ideas... Have a nice day. Base Quarter Spherical Case (V2023). SLDPRT (351.5 KB)
Isolates the " Yellow " Trapdoor body. On a plane perpendicular to the Trappe, a new rectangular sketch of the " shoulder" was created. Then create a new 3D sketch and " Convert the inner outline of the Trap. Use the " Smoothing " feature with these two new sketches. By being careful with which body to merge it (here only the trapdoor "). The same technique can be used to remove the opposite material from the Case.
Thank you for the interest to my Pb ... Is it possible to recover the file of your solution? From a design point of view, it seems to work but I want to generalize to shapes other than spherical. Ex:
In addition, the solution is not simple from a process point of view (undercut shapes that cannot be removed from plastic injection) I would like to keep the edges of the socket perpendicular to the parting line (bottom of the case) for unmolding.
Solutions can always be found for the demolding but I agree, there will be an impact on the price of the mold. But staying in the opening direction, not sure that the filling faces correctly in this area:
For the recovery of the files, well I would have liked to send it but, I have SW2022 and SW2024 available. And with the educational licenses, I can't re-record in SW 2023 since 2024. Sorry!
Thank you for this solution which suits me well, but not easy to approach. You have to know the surface mode, which is not my case. I'll try to reproduce for the previous mouse.
Below is another approach, with only volume extrusions/removals. It may get a little more complicated if you try to apply drafts to the trap area, as is the case for the interlocking of the bottom...
I had tested a solution of this kind but it cannot be extrapolated (revolution function) to left shapes such as the previous mouse. I think that the surface solution must be.
The problems encountered are not related to the process of creating the geometry, but rather to the difficulties for Solidworks to process complex surfaces:
Giving a (thin) thickness to an initial surface of the smoothing type regularly results in a refusal. Change the direction of creating the thickness, and SW accepts.
Same type of problem with the similar function of offset surface, which is very useful in the type of problem you are raising.
And what about the smoothing material removal function if the path to follow is a 3D sketch containing a left curve.
Conclusion: you have to be persistent and try to get around the problems...
My pseudo mouse is attached. To be handled with care, it is fragile...